Rapid Sand Casting and CNC Machining Services

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Rapid Production of Complex Metal Components

CRP Meccanica seamlessly integrates Rapid Sand Casting with high-precision 5-axis CNC machining, ensuring fast lead times, cost efficiency, and high-quality final parts. We manage the entire process – from casting to precision finishing – delivering high-performance metal components for demanding industries.

When is rapid sand casting your best option?

Use rapid sand casting when you need metal parts quickly and cost‑effectively for prototypes or medium‑volume production, especially for large or complex shapes. It’s ideal for cast alloys where tooling for permanent molds would be too expensive or take too long. With machine finishing, you still get accurate dimensions and good surface quality without the full lead time of traditional casting processes.

Key Capabilities

Material expertise

Applications

Expertise in Casting & CNC Machining

With decades of experience, CRP Meccanica pioneered Titanium Rapid Casting in collaboration with the F1 Minardi Team in the early 2000s, producing complex structures such as uprights and gearboxes. To ensure the highest precision, we developed a semi-automatic setup and centering system within our machining centers, optimizing accuracy and repeatability.

Originally engineered for elite motorsport, this innovative technology has been refined and adapted for aerospace, defense, and other industries requiring high-tech, high-performance solutions.

Why CRP Meccanica?

CRP Meccanica delivers precision, speed, and reliability for your next casting and machining project.

Explore Our Projects

AUTOMOTIVE

From vision to validation: CRP Meccanica's role in EV system manufacturing

Technologies

SLS, DMLS, CNC Milling, CNC Turning, Casting

Problem Solved

Met EV launch deadline with tight-tolerance, high-voltage drivetrain parts from proto to production

AUTOMOTIVE

Advanced Manufacturing of Energica Motorcycle Battery Housing

Technologies

SLS, CNC Milling, Casting, PIM, Reverse Engineering

Problem Solved

Robust aluminum housing with cooling, EMI shielding, crash safety, and tight tolerances

AUTOMOTIVE

Innovative Motor Housing Development for Energica Ego Electric Motorcycle

Technologies

SLS, CNC Milling, Casting

Problem Solved

Compact, robust motor housing for high torque, tight tolerances, and seamless system integration

AUTOMOTIVE

Kepler Motors Brings Titanium Uprights to the Road with CRP Expertise

Technologies

SLS, CNC Milling, Casting

Problem Solved

Lightweight, robust titanium uprights with complex shapes and high load capacity beyond traditional methods

MOTORSPORT

Optimized Lubrication for Minardi F1 Gearbox Using Rapid Casting Tech

Technologies

SLS, Casting, SLA

Problem Solved

Gearbox redesign to reduce oil, heat, power loss while improving stiffness and integration

Let’s Build Your Next High-Performance Metal Component

Robotics application: upper arm made from Aluminum alloy using Rapid Sand Casting and 5-axis CNC milling, finished with black anodizing

Electric motorcycle: motor housing manufactured using Rapid Sand Casting and 5-axis CNC milling, internal view

Electric motorcycle: motor housing manufactured using Rapid Sand Casting and 5-axis CNC milling

They trust CRP Meccanica

"We asked for lightweight titanium parts with tight tolerances and minimal deformation under stress. CRP Meccanica gave us a custom setup and got the job done faster than our internal projections. That put us on track - literally."

"We needed to validate a new component geometry for our electric powertrain in under five weeks. CRP Meccanica delivered perfectly machined aluminum prototypes that went straight into thermal and vibration testing - no adjustments needed."

"Our design called for intricate internal channels and ultra-thin walls in aerospace-grade aluminum. Other suppliers turned us down. CRP Meccanica handled it through hybrid CNC and additive processes - flawless integration, zero rework."

"We needed production-ready components with zero margin for error. CRP Meccanica’s machining quality, process control, and documentation met the exacting standards of our defense programs - no revisions, no delays."

"Our application required ultra-lightweight frames and camera gimbal housings with structural rigidity and low vibration transmission. CRP Meccanica met all specifications with hybrid CNC machining and offered key input to reduce mass without compromising performance."

"We needed structural components that could resist both mechanical loads and corrosion in extreme environments. CRP Meccanica supported us from material selection to final machining, delivering exactly what we needed without compromise."