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Advanced Manufacturing Solutions for High-Performance Aerospace Applications

The Revolution Among the Stars

CRP Group supports aerospace and space programs with a portfolio of advanced manufacturing technologies – additive manufacturing with thermoplastic Windform® composite, high precision CNC machining, Metal 3D Printing (DMLS) and Rapid Sand Casting with CNC finishing – available independently or combined into integrated workflows according to each project’s structural, tolerance, and production requirements.

Manufacturing from functional prototype to LRIP, our global footprint spans Europe (EN 9100 certified), North America (AS9100D + NASA-STD-6030 + ITAR compliant), and the GCC, ensuring localized support with space-proven materials validated by NASA, ESA, and JAXA.

Key capabilities​

Tight-Tolerance Precision

Sub-millimetric accuracy for thin-walled aerospace structures in metals and composites

Certified Quality & Compliance

Full traceability and EN/AS9100 certification across global facilities

Thermal & Vacuum Resilience

Dimensional stability from -40°C to +192°C, low outgassing (NASA/ESA compliant)

SWaP-C Optimization

Topology-optimized designs for mass reduction without sacrificing strength

RF & EMI Management

Dielectric Windform® grades for RF transparency and EMI shielding in onboard electronics

Launch & Shock Resistance

Flight-proven integrity under 14G vibration and 32G shock (validated in orbit)

SPACE-PROVEN HERITAGE

PART CONSOLIDATION

SINGLE-PART COMPLEXITY

EXTREME TEMPERATURE RESISTANCE

VUV AND RADIATION RESISTANT

LOW OUTGASSING (NASA/ESA)

FLAME RETARDANT (FAR 25.853 / UL94)

ORBITAL-GRADE FINISH

The Composite Choice of Leading Aerospace Agencies

Space-proven Windform® composites designed to withstand microgravity, propulsion systems, vibration, and launch loads—from -40°C to +192°C.

Lightness and Performance That Change the Game

Windform® enables up to 60% weight reduction while maintaining strength and thermal stability. With carbon or glass fiber reinforcement, flame retardancy (FAR 25.853/UL94), and elastomeric grades, engineers consolidate multiple parts into single SLS-printed structures, achieving: dielectric isolation for safe electronics integration; RF transparency for antenna systems; NASA/ESA-compliant outgassing with VUV resistance.

Field-Tested in Space and on Earth

Operational both in orbit and for ground applications, systems and components 3D printed in Windform have survived many adverse conditions and are enhancing the efficiency of satellites, launchers, as well as propellerhead systems subject to extreme high and low temperatures. Windform® has powered: TuPOD, the first 3D-printed satellite and tubesats deployer launched from the ISS; AlbaPod, first operational PocketQube deployer (quarterly SpaceX launches); hybrid rocket components: Oxidizer tank and combustion chamber in Windform® XT 2.0, tested at 137.9 bar and -40°C to +2204°C; turbine efficiency: +10% improvement supporting Net Zero 2050 targets.

Precision Engineering for Flight-Critical Structures and Payloads

CRP Meccanica manufactures flight-critical metal components in aerospace-grade alloys-titanium, Inconel, stainless steel, aluminum, and Metal Matrix Composites – using CNC machining, DMLS and Rapid Sand Casting with CNC finishing. Our integrated workflows support prototype-to-LRIP production for: Optical payload supports (vibration-resistant, dimensionally stable); CubeSat and SmallSat structures; Turbomachinery and ground support equipment (up to 2000 × 1800 × 850 mm).
All processes are EN 9100:2018 certified, with AMS2750 heat treatment, FAI documentation, 3D scanning/CMM inspection, and full traceability.

We also provide CNC post-processing of Windform® parts-high-precision milling and turning for threaded interfaces, helicoil inserts, and hybrid assemblies.

Materials Expertise for Aerospace

Windform carbon

Windform XT 2.0

High mechanical performance with excellent strength-to-weight ratio and stability under load
Advantages
Outgassing test passed High structural stiffness
Windform carbon

Windform SP

Low density and stable mechanical properties, with good impact resistance even at low temperatures
Advantages
Outgassing test passed Waterproof
Windform carbon

Windform LX 3.0

Dimensional stability and thermal resistance in extreme operating and controlled environments; electrical insulating properties
Advantages
Outgassing test passed High dimensional stability
Materials. Titanium Ti6Al4V

Ti-6Al-4V (Ti Grade 5)

Lightweight, corrosion-resistant, and high-performance for structural and engine components.
Advantages
High strength, low weight Excellent corrosion resistance
Materials. Aluminium

Aluminum Alloys 2000 series + Ergal 7075

Aerospace-grade ultra-lightweight alloys with excellent strength-to-weight ratios
Advantages
Lightweight, easy to machine High fatigue resistance
Materials. Inconel 718

Inconel 718

Heat-resistant nickel-based superalloy used in jet engines, propulsion systems, and high-temperature aerospace components.
Advantages
High heat resistance Superior corrosion resistance

Explore Our Projects

3D printed satellite, how CRP USA and Windform LX 3.0 composite helped PSAS’s OreSat0 CubeSat get to orbit
AEROSPACE
OreSat0 CubeSat: 3D-Printed to Orbit with CRP USA and Windform
Technologies
SLS
Problem Solved
Flight-ready 3D parts met NASA/ESA outgassing, low-mass, 14 g vibration specs
Innovative 3D-printed, space-qualified 6P PocketQube deployer
AEROSPACE
Innovative 3D-printed, space-qualified 6P PocketQube deployer
Technologies
SLS
Problem Solved
Supported customer redesign to reduce weight, ease production, improve access, and add safety
First 1P PocketQube flight-ready in carbon-reinforced composite
AEROSPACE
First 1P PocketQube flight-ready in carbon-reinforced composite
Technologies
SLS
Problem Solved
Space-ready structure housing electronics, camera, and radio system securely in-orbit
3D printed 3U CubeSat structure via laser sintering technology using Windform© XT 2.0
AEROSPACE
3D-printed 3U CubeSat structure
Technologies
SLS
Problem Solved
Delivered 3U CubeSat structure meeting launch requirements, mass, integration, and space constraints
Tiltrotor AW609's wind tunnel prototype
AVIO
Tiltrotor AW609's wind tunnel prototype
Technologies
SLS
Problem Solved
Split, 3D-printed, and bonded large parts with tight tolerances and short lead times
3D-printed CubeSat and Deployer for ISS Launch
AEROSPACE
3D-printed CubeSat and Deployer for ISS Launch
Technologies
SLS
Problem Solved
Produced an ISS-compliant structure ready for harsh space conditions and launch requirements
Looking for a reliable aerospace manufacturing partner?
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3D printed satellite OreSat0 with 3D printed parts and subsystems
TuPOD deployed © JAXA / NASA
3D printed AlbaPod 2.0 on vibration table going through preflight certification
Curtesy of LEONARDO HD - The new AW609 wind tunnel model designed for Leonardo HD by Metaltech S.r.l

They trust CRP Group

"Thanks to CRP's laser sintering technology and Windform® XT 2.0, we obtained very important key advantages such as mass reduction, component integration, outgassing control, thermal expansion, and low surface roughness. We are more than satisfied with selective laser sintering and consider Windform® XT 2.0 one of the disruptive revolutions in the small satellites arena."
Testimonia. Aerospace
AerospaceTeam LISA
"CRP Meccanica supported us in the machining of critical structural components. Their experience with aerospace-grade alloys and certified processes made the difference in keeping our development on schedule."
Aviation
AviationSenior Structural Engineer
Business Aerospace OEM