Advanced Consultancy for Design, Engineering and Manufacturing
Design, Manufacturing Selection and Production Optimization
CRP’s Design and Engineering Team provides engineering design, manufacturing technology selection, and design optimization for specific manufacturing process requirements. Unlike traditional consultancies, we don’t just simulate – we practically validate design decisions against form-factor testing and real-world manufacturing dynamics.
CRP’s Design and Engineering Team services combine the following aspects
What sets our approach apart – and why it delivers better results, faster
Engineering + Manufacturing Integration
Design decisions aligned with real production constraints from day one - shorter development, lower costs
Multi-Technology Expertise
Experience across additive, machining, casting, and hybrid processes - including outsourcing technologies - for objective technology selection
Cross-Industry
Experience
Expertise in electric mobility, aerospace, marine, and industrial sectors - enabling rapid innovation and technology transfer
End-to-End Technical Support
From concept through supplier coordination to production - one team, one point of accountability, faster timelines
Design Workflow
Core Engineering and Design Competencies
CRP’s capabilities span the entire product development lifecycle, including:
Project Feasibility Analysis
Evaluation of requirements, constraints and project viability to define the most effective engineering strategy from day one
Mechanical Design and System Integration
Design of components, including structural and functional systems, and integration of complex mechanical architectures or parts consolidation
Multi-Process Component Design
Development of components optimized for manufacturing using additive manufacturing of Windform® composites or metals, CNC machining, casting, molding and hybrid manufacturing technologies
Hybrid Mechanism Design
Integration of prototyped components, off-the-shelf elements and custom mechanical parts into functional engineered systems
Strategic Identification of Manufacturing Process
Expert consulting to identify the optimal material-process combination for each component or system
DfM and DfAM
Optimization of component geometry to align with the selected production technology, including specialized strategies for Additive Manufacturing, machining, and casting-oriented design strategies
Structural Analysis and FEM Validation
Engineering calculations and Finite Element simulations used to validate structural behavior and ensure component reliability
Engineering Compliance and Standards
Design and validation aligned with specific requirements, including military-grade standards
Reverse Engineering & Digital Reconstruction
Scanning and reconstruction of components without technical documentation – recovering geometry and design intent for part replacement or remanufacturing
Scan-Based Design Integration
Direct use of high-precision 3D scan data as a design foundation – enabling accurate modeling of new or modified components within real-world geometric constraints
Is This Your Situation?
CRP typically supports companies when:
- A new component or system must be developed and the right manufacturing approach is not yet defined
- An existing design must be optimized for performance, cost, or transition to a different manufacturing technology
- Structural validation is required before committing to production
- Multiple suppliers and technologies must be coordinated within a single development program
- Reverse engineering, digital reconstruction, or retrofit of legacy systems is needed for modernization or compliance
Software & Deliverables
CRP’s capabilities span the entire product development lifecycle, including:
Production-Ready CAD Models
Parametric CAD models optimized for direct engineering validation and manufacturing
Technical Calculation Reports
Comprehensive Technical documentation including engineering calculations and performance validation data
File Universal Format Exchange
Neutral 3D formats (STEP, IGES, STL) ensuring interoperability across different CAD/PLM environments
Finite Element Analysis Reports
Structural analysis documentation generated through FEM simulation workflows
Metrology & Tolerance Analysis
Dimensional verification reports to confirm component accuracy and design conformity
3D Scan Comparison Reports
Digital comparison report verifying the deviation between physical parts and nominal CAD data
Engineering Expertise
CRP’s Design and Engineering Team services are supported by experienced professionals with solid backgrounds in mechanical design, system integration and complex product development across multiple industries.
Among them is Simone Boninsegni, Mechanical Engineer and Senior Engineering Lead, whose engineering approach has been shaped by over 20 years of hands-on experience in high-performance environments, from motorsport to industrial applications.
Coming from the racing world, he developed the ability to work under tight timelines, high technical constraints and continuous performance targets – conditions that require practical problem solving, rapid decision-making and the capability to define effective solutions starting from first principles.
This mindset has remained central throughout his work, from leading multidisciplinary teams to managing complex development programs. At Energica Motor Company, he guided the development of key projects including electric vehicle platforms and production models, bringing the Energica Experia to production in less than 18 months.
His experience also includes advanced project management in highly regulated environments, including the development of aerospace-related systems compliant with international and military standards.
Throughout his career, he has combined technical leadership with direct involvement in design activities, maintaining a strong focus on defining robust engineering solutions – even when starting from a blank sheet.
Through professionals like Simone Boninsegni, CRP’s Design and Engineering Team services are grounded in real-world experience, practical problem solving and a direct, hands-on approach to design and development – not theoretical models alone, but engineering developed and validated in real-world conditions.
Kickstart your project with CRP’s Design and Engineering Team Services
Whether you are developing a new product, evaluating manufacturing technologies for future use, or optimizing an existing design, CRP’s Design and Engineering Team services can support your project from concept through production readiness to manufacturing of completed components.